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1 Department of Chemical Engineering, Universitat Autònoma de Barcelona, 08193-Bellaterra, Spain
2 NMR-laboratory, VTT Technical Research Centre of Finland, PO Box 65, FIN-00014 Helsinki, Finland
3 Department of Chemistry, Universitat Autònoma de Barcelona, 08193-Bellaterra, Spain
4 Department of Chemistry, University at Buffalo, The State University of New York at Buffalo, NY 14260, USA
Correspondence
Pau Ferrer
pau.ferrer{at}uab.cat
| ABSTRACT |
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Tables of f-values are available as supplementary data with the online version of this paper.
These authors contributed equally to this work.
| INTRODUCTION |
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P. pastoris has been developed as an expression platform using elements that include strong inducible promoters derived from genes of the methanol utilization pathway, which is compartmentalized in the peroxisomes (Harder & Veenhuis, 1989
). During growth on methanol, several key enzymes, e.g. alcohol oxidase, catalase, formaldehyde dehydrogenase and dihydroxyacetone synthase, are present in high amounts and peroxisomes proliferate. The synthesis of these enzymes is regulated at the transcriptional level of the respective genes. Methanol assimilation is subject to a carbon-source-dependent repression/derepression/induction mechanism; it is rather strongly repressed by multicarbon sources such as glucose and glycerol, but highly induced by methanol. Importantly, co-assimilation of a multicarbon source and methanol can be triggered under certain growth conditions (Egli et al., 1982
).
Although pathways of methanol metabolism are essentially analogous for all methylotrophic yeasts, important variations do exist with respect to their regulation (Harder & Veenhuis, 1989
). It is, for example, well documented that during aerobic growth of different species (e.g. Hansenula polymorpha), partial catabolite repression of methanol metabolism specific enzymes may occur, i.e. allowing expression of these enzymes to quite significant levels. Furthermore, control by catabolite repression by different multicarbon compounds in some strains is tighter than in others, while methanol may have a small or a significant inducing effect. In P. pastoris, high-level induction of methanol metabolism enzymes is strongly dependent on methanol, i.e. partial catabolite repression of methanol-metabolism-specific enzymes only occurs at a much reduced level. Implications of the regulation of methanol metabolism for central carbon metabolism in P. pastoris growing on mixtures of methanol plus a multicarbon source are essentially unexplored. Moreover, most of the comprehensive investigations of methanol mixed carbon metabolism have so far been pursued only for other methylotrophic yeasts (e.g. H. polymorpha, Kloeckera, Candida boidinii; for a review see Harder & Veenhuis, 1989
). In this context, the level of protein expression in P. pastoris depends critically on the growth conditions, and the attainment of high cell densities has been shown to improve protein yields substantially (Stratton et al., 1998
). Although production of recombinant proteins under such culture conditions is typically induced by methanol, which activates the aox-1 promoter controlling the heterologous gene, feeding mixtures of glycerol (or other multicarbon sources) to the culture has also been successfully used as a means for improving process productivities (for a review see Cos et al., 2006
). In view of the outstanding role of P. pastoris for biotechnology research, this organism represents an obvious target for studies of its metabolism and physiology.
Stable isotope labelling experiments employed in conjunction with NMR spectroscopy and/or mass spectrometry (Szyperski, 1998
) are a powerful tool for metabolic studies. In particular, biosynthetically directed fractional (BDF) 13C labelling of proteinogenic amino acids has been developed into a cost-effective approach to assess the topology of active bioreactions (i.e. active pathways) and to quantify metabolic flux ratios (Szyperski, 1995
). BDF labelling has been applied to study central carbon metabolism of eubacteria (Szyperski, 1995
; Sauer et al., 1997
, 1999
) as well as eukaryotic yeast cells (Maaheimo et al., 2001
; Fiaux et al., 2003
; Solà et al., 2004
) growing on glucose or glycerol.
Recently, we have established BDF 13C labelling and metabolic flux ratio formalism (Szyperski, 1995
; Maaheimo et al., 2001
) as an analytical tool to study intermediary carbon metabolism of P. pastoris cells growing on glycerol as sole carbon source in chemostat cultures (Solà et al., 2004
). This investigation allowed accurate mapping of the metabolic state of the tricarboxylic acid (TCA) cycle and associated pathways, thus providing a valuable methodological basis for the analysis of P. pastoris cells growing on mixtures of glycerol and methanol, which is described in the present study. In addition, here we have applied the metabolic flux ratio formalism for yeast growing on a single carbon source (Maaheimo et al., 2001
) to the case of two-carbon-source co-assimilation.
| METHODS |
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A-ROL (Minning et al., 2001
A-derived expression vector (Invitrogen) containing the ROL gene, pPICZ
A-ROL, integrated in its aox-1 locus. Chemostat cultures were fed with a defined minimal medium containing (per 1x103 m3 of deionized water): Yeast Nitrogen Base (YNB; Difco), 0.17x103 kg; (NH4)2SO4, 5x103 kg; glycerol and methanol (different ratios on w/w basis), 10x103 kg (total); Antifoam Mazu DF7960 (Mazer Chemicals, PPG Industries), 0.1x106 m3. The YNB components and methanol were sterilized separately by microfiltration and then added to the bioreactor. The medium used for starter cultures was YPD medium containing 1 % (w/v) yeast extract, 2 % (w/v) peptone, 2 % (w/v) glucose.
Chemostat cultures.
Continuous cultures were carried out at a working volume of 0.8x103 m3 in a 1.5x103 m3 bench-top bioreactor (BiofloIII; New Brunswick) at 30 °C and with a minimum dissolved oxygen tension of 30 %. Simultaneous cultures using glycerol and methanol in different proportions as carbon source were performed at two different dilution rates, D (defined as volumetric flow rate/working volume) of 1.39x105 s1 and 4.44x105 s1. These values are just below the maximum specific growth rate, µmax, of P. pastoris cells growing on an excess of methanol or glycerol, 1.94x105 and 4.72x105 s1, respectively (Solà, 2004
). Medium feeding was controlled by a Masterflex pump (Cole-Parmer). The working volume was kept constant by removal of effluent from the centre of the culture volume by use of a peristaltic pump (B. Braun Biotech). The pH of the culture was maintained at 5.5 by addition of 1 M KOH and the airflow was maintained at 0.16x104 m3 s1 with filter-sterilized air using a mass flow controller (Brooks Instruments). The agitation speed was set to 500 r.p.m. Starter cultures (1x104 m3) were grown in 1 l baffled shake flasks at 200 r.p.m. at 30 °C for 8.64x104 s. Cells were harvested by centrifugation and resuspended in fresh medium prior to the inoculation of the bioreactor. The culture was initially run in batch mode to grow cells until the late exponential growth phase and then switched to continuous operational mode.
Analytical procedures.
Cell biomass was monitored by measuring OD600. For cellular dry weight, a known volume of culture broth was filtered using pre-weighed filters; these were washed with 2 vols distilled water and dried to constant weight at 105 °C for 8.64x104 s. Samples for extracellular metabolite analyses were centrifuged at 6000 r.p.m. for 120 s in a microcentrifuge to remove the cells. Glycerol, acetic acid and ethanol were analysed by HPLC as described by Solà et al. (2004)
. Methanol was measured by GC as described by Minning et al. (2001)
. The exhaust gas of the bioreactor was cooled in a condenser at 24 °C (Frigomix R; B. Braun Biotech) and dried through a silica gel column. Concentrations of oxygen and CO2 in the exhaust gas of bioreactor cultures were determined on line with a mass spectrometer (Omnistar; Balzers Instruments).
BDF 13C labelling.
P. pastoris cells were fed with a minimal medium containing 10 kg different glycerol/methanol mixtures m3 (8 : 2, 6 : 4 and 4 : 6, w/w) for five volume changes to reach a metabolic steady-state, as indicated by a constant cell density and constant oxygen and CO2 concentrations in the bioreactor exhaust gas. BDF 13C labelling of cells growing at steady-state on a single carbon source has been described elsewhere (Sauer et al., 1997
; Fiaux et al., 2003
; Solà et al., 2004
); essentially, it is achieved by feeding the reactor with medium containing about 10 % (w/w) of uniformly 13C-labelled and 90 % unlabelled substrate for one volume change. In this study, where two carbon sources (namely glycerol and methanol) were used simultaneously, the BDF 13C labelling step involved feeding the reactor with medium containing about 10 % (w/w) uniformly 13C-labelled and 90 % unlabelled amounts of each substrate simultaneously for one volume change. Uniformly 13C-labelled glycerol (isotopic enrichment of >98 %) was purchased from Martek Biosciences or Spectra Stable Isotopes. 13C-labelled methanol (isotopic enrichment of 99 %) from Cambridge Isotope Laboratories was purchased from Euriso-top. Cells were then harvested by centrifugation at 4000 g for 600 s, resuspended in 2x102 M Tris/HCl (pH 7.6) and centrifuged again. Finally, the washed cell pellets were lyophilized (Benchtop 5L Virtis Sentry), of which 2x104 kg were resuspended in 3x106 m3 of 2x102 M Tris/HCl (pH 7.6). After addition of 6x106 m3 6 M HCl, the biomass was hydrolysed in sealed glass tubes at 110 °C for 8.64x104 s, the solutions were filtered using 0.2 µm filters (Millex-GP; Millipore) and lyophilized.
NMR spectroscopy and data analysis.
The lyophilized hydrolysates were dissolved in 0.1 M DCl in D2O and two-dimensional (2D) [13C,1H] correlation NMR spectroscopy (COSY) spectra were acquired for both aliphatic and aromatic resonances as described previously (Szyperski, 1995
) at 40 °C on a Varian Inova spectrometer operating at a 1H resonance frequency of 600 MHz. The spectra were processed using standard Varian spectrometer software VNMR (version 6.1, C). The program FCAL (R. W. Glaser; FCAL 2.3.1) (Szyperski et al., 1999
) was used for the integration of 13C13C scalar fine structures in 2D [13C,1H]-COSY, for the calculation of relative abundances, f-values, of intact carbon fragments arising from a single carbon source molecule (Szyperski, 1995
), and for the calculation of the resulting flux ratios through several key pathways in central metabolism (Szyperski, 1995
; Maaheimo et al., 2001
). The probabilistic equations relating the 13C fine structures to f-values can be readily applied to this case of two simultaneous carbon sources. This is because, as a C1-compound, methanol does not introduce contiguous multiple-carbon fragments to the metabolism and, therefore, all contiguous 13Cn (n>1) fragments must originate from glycerol. Since the probabilistic equations for calculating the flux ratios depend on a uniform degree of 13C labelling, both glycerol and methanol were supplied with the same fraction of uniformly 13C-labelled molecules.
As described previously (Szyperski, 1995
, 1998
; Sauer et al., 1997
, 1999
; Szyperski et al., 1999
; Maaheimo et al., 2001
; Fiaux et al., 2003
; Solà et al., 2004
), the calculation of metabolic flux ratios when using fractional 13C labelling of amino acids is based on assuming both a metabolic (see above) and an isotopomeric steady-state. To establish a cost-effective protocol for a larger number of 13C labelling experiments, we fed a chemostat operating in metabolic steady-state for the duration of one volume change with the medium containing the 13C-labelled substrates (Sauer et al., 1997
; Fiaux et al., 2003
) before harvesting the biomass. Then, the fraction of unlabelled biomass produced prior to the start of the supply with 13C-labelled medium can be calculated following simple wash-out kinetics (Szyperski, 1998
; see also Solà et al., 2004
for additional discussion).
Measurement of the degree of 13C enrichment in CO2.
For the determination of 13C incorporation from 13C-labelled methanol to CO2, cells were first cultivated with unlabelled medium containing a given glycerol/methanol mixture as carbon source until steady-state was achieved, as described above. During one residence time at steady-state, the CO2 produced was trapped by bubbling the outlet air through a tube containing 2x105 m3 of 10 M KOH. The culture was then fed with medium containing about 50 % (w/w) uniformly 13C-labelled and 50 % unlabelled methanol plus unlabelled glycerol at the same ratio as in the unlabelled medium for one volume change. The 13CO2 produced was trapped by bubbling the outlet air through a tube containing 2x105 m3 of 10 M KOH for the period of one residence.
The 13C content of carbonate anions in culture off-gas samples was measured by 13C NMR spectroscopy on a Bruker 500 Avance spectrometer using a cryoprobe to improve the signal to noise ratio. Samples were prepared by mixing 0.2x106 m3 of the corresponding 10 M KOH solution with 0.2x106 m3 of a 1 M solution of dioxane (internal standard for both calibration and integration) in D2O. 13C NMR spectra were obtained at 125 MHz for each sample under Waltz-16 proton decoupling, using a 31 450 Hz (over 250 p.p.m.) sweep width, with a 30 degree 13C pulse and a relaxation delay of 1.0 s. After accumulation to a good signal to noise ratio, the flame ionization detectors were weighted with a 1.0 Hz line broadening function and Fourier transformed. The resulting spectra showed peaks at 166.6 p.p.m. (carbonate anion) and 66.9 p.p.m. (dioxane), which were integrated. 13C incorporated into CO2 was estimated by comparing the 13C content in carbonate anions in corresponding unlabelled and labelled samples.
Biochemical reaction network model for P. pastoris.
The biochemical reaction network model for data interpretation was the one recently identified for Saccharomyces cerevisiae (Maaheimo et al., 2001
; Fiaux et al., 2003
), which was also shown to be suitable for Pichia stipitis (Fiaux et al., 2003
) and P. pastoris (Solà et al., 2004
). Considering published data (Harder & Veenhuis, 1989
), pathways for methanol metabolism were added (Fig. 1
). Briefly, methanol is oxidized by an alcohol oxidase to generate formaldehyde, which is further oxidized to CO2 or assimilated into carbohydrates. The first step in the formaldehyde assimilation pathway involves a dihydroxyacetone synthase, which catalyses the condensation of formaldehyde with xylulose 5-phosphate to form fructose 6-phosphate. The hydrogen peroxide formed in the initial oxidation of methanol is removed by the action of a catalase. These four enzymes are peroxisomal. Furthermore, methanol assimilation by yeasts is characteristically associated with the biogenesis of peroxisomes.
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| RESULTS AND DISCUSSION |
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At the higher rate of D=4.44x105 s1 with an 80 : 20 glycerol/methanol mixture, some residual glycerol (2.2 kg glycerol m3) accumulated in the growth medium and, concomitantly, very little methanol was consumed under these conditions. However, residual glycerol concentrations in the chemostat were very close to or below the detection limit when the glycerol/methanol ratio was decreased. Under such conditions, a significant fraction of the methanol was consumed by the cells, though the residual methanol concentration increased as the fraction of methanol increased. These results confirm that cells fed with mixtures of methanol and glycerol are able to utilize methanol at dilution rates considerably higher than µmax in batch cultures grown on methanol as sole carbon source (D=1.94x105 s1) (Zhang et al., 2003
). A similar substrate utilization pattern has been observed in H. polymorpha growing on different methanol/glucose mixtures (ranging from 0 : 100 to 100 : 0) and growth rates (Egli et al., 1986
). At low dilution rates both carbon sources were utilized simultaneously, but at higher dilution rates the cells increasingly accumulated methanol in the culture medium. The dilution rate at which the transition from glucose/methanol growth to glucose growth occurred (Dt) was strictly dependent on the composition of the methanol/glucose mixture in the feed, and Dt increased with decreasing proportions of methanol. Similarly, growth of P. pastoris at D=4.44x105 s1 is probably close to the upper limit of the specific growth rate at which the regulatory mechanism that determines the onset of repression of methanol-assimilating enzymes in cells growing on glycerol mixtures.
Notably, ethanol and acetate were not detected by HPLC in any of the cultures, and carbon balances closed within 5 %. Hence, P. pastoris cells, when growing under the experimental conditions described, used both glycerol and methanol entirely to generate biomass and CO2. The observed biomass yields (Yx/s) in these mixed-substrate cultures gave a reasonable fit with the predicted Yx/s calculated as the weighted mean of the growth yields on the two individual substrates (Table 1
). These were calculated from an aerobic chemostat culture at D=1.39x105 s1 using methanol as sole carbon source [0.31 kg cell dry wt (kg glycerol)1; Solà, 2004
] and from chemostat cultures at D=1.39x105 s1 and 4.44x105 s1 using glycerol as sole carbon source [0.63 kg cell dry wt (kg methanol)1; Solà et al., 2004
]. An analogous pattern has been observed in chemostat cultures of H. polymorpha growing on different glucose/methanol mixtures (Egli et al., 1986
). Also, during growth at D=1.39x105 s1 and 4.44x105 s1 both the specific methanol consumption rate (qmet) and specific CO2 production rate (
) increased proportionally as the glycerol/methanol ratio decreased. However, this does not necessarily imply that no change in distribution of methanol carbon into assimilatory and dissimilatory pathways took place because of the presence of the second growth substrate, glycerol. Metabolic flux ratio analyses were performed with hydrolysed biomass samples that were harvested from these chemostat cultures in physiological steady-state. 2D [13C,1H]-COSY data were analysed as described by Maaheimo et al. (2001)
, yielding the desired relative abundances (f-values) of intact carbon fragments arising from a single source molecule of glycerol (Tables S1 and S2, available with the online version of this paper).
Biosynthesis of proteinogenic amino acids and C1 metabolism in P. pastoris
As expected, the f-values obtained for the mixed glycerol/methanol cultures (Tables S1 and S2, available with the online version of this paper) show that proteinogenic amino acids are primarily synthesized in P. pastoris according to the pathways documented for S. cerevisiae (Jones & Fink, 1982
; Voet & Voet, 1995
; Michal, 1998
; Maaheimo et al., 2001
), and these have also been validated for P. pastoris cells growing on glucose and glycerol (Solà et al., 2004
). Remarkably, the fraction of methanol in the feed affects the pool of Ser molecules effected by the reversible cleavage by serine hydroxymethyltransferase (SHMT); about 4043 % of Ser molecules are cleaved in glucose and glycerol cultures (Solà et al., 2004
), but this fraction changes in mixed glycerol/methanol cultures. For instance, it decreased to about 28 % in cells growing at D=1.39x105 s1 in the 80 : 20 and 40 : 60 glycerol/methanol mixtures (Table 2
). For Gly synthesis, yeasts can cleave either Ser (via SHMT) or Thr (via threonine aldolase). Due to the near degeneracy of f-values, however, it is not possible to accurately determine the relative contribution of the two pathways, or to distinguish between cytosolic and mitochondrial SHMT activity (Solà et al., 2004
). In contrast to the SHMT pathway, the Thr cleavage reaction via threonine aldolase is, if present, irreversible in all cultures. This can be readily deduced from the fact that nearly identical f-values were obtained from Thr and Asp. Gly may also be synthesized from a C1 unit and CO2 via the mitochondrial glycine cleavage (GCV) pathway. In contrast to previous studies with S. cerevisiae (Maaheimo et al., 2001
) and with P. pastoris growing on glucose (Solà et al., 2004
), we found no evidence for efflux of Gly which had been reversibly cleaved by the GCV into the cytosol in glycerol and glycerol/methanol cultures. Hence, it may be that either the mitochondrial GCV pathway is operating irreversibly, or Gly is not exported into the cytosol when cells are grown on glycerol. Only when cells are grown at D=1.39x105 s1 with a 60 : 40 glycerol/methanol mixture do the differences observed in the labelling patterns of Gly C
and Phe C
indicate that the mitochondrial GVC is operative. In principle, yeasts can also synthesize Gly from TCA cycle intermediates via isocitrate lyase and the alanine/glyoxylate aminotransferase (Takada & Noguchi, 1985
). However, our data suggest that the activity of the glyoxylate cycle is low (see below), so that this route for Gly synthesis is probably of minor importance, if it is active at all.
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(Tables S1 and S2, available with the online version of this paper). The f-values reveal the reversible activity of the transketolase and transaldolase reactions when P. pastoris is grown on glycerol. Also, important variations in the observed E4P and R5P labelling patterns can be detected as the methanol fraction in the feed is increased (Table 3
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Comparison of flux ratio distributions of P. pastoris cells growing at D=1.39x105 s1 on different glycerol/methanol mixtures with those observed in cells growing at D=4.44x105 s1 on the same corresponding substrate mixtures shows the same pattern observed previously when comparing P. pastoris cells growing on glycerol as sole carbon source at these growth rates (Solà et al., 2004
). In particular, as also observed in cells growing on glycerol as sole carbon source, (i) the values for the fraction of cyt-OAA that stems from the mitochondrial pool of C4 intermediates, e.g. via malate-Asp and/or malate-OAA shuttles (Bakker et al., 2001
), or possibly synthesized via the glyoxylate cycle, are about twice as high at the lower dilution rate compared to the corresponding values in cells growing at the higher dilution rate. This indicates that, regardless of the fraction of methanol present in the feed medium, a largely unidirectional flux of OAA from the cytosol to the mitochondria occurs when cells are growing close to their maximal growth rates. (ii) The relative TCA cycle activity is reduced at the higher dilution rate (i.e. the fraction of mt-OAA generated by anaplerosis is a function of the specific growth rate but not of the methanol fraction in the feed medium) unlike at the lower dilution rate, cyt-OAA and mt-OAA had distinct labelling patterns at the higher dilution rate, indicating slower exchange between the two pools. (iii) The fraction of cyt-OAA reversibly converted to fumarate is very low or zero in cells growing at the higher dilution rate, whereas this value is around 50 % in cells growing at the lower dilution rate. Blank & Sauer (2004)
have defined this flux ratio as an upper limit of the fraction of cyt-OAA generated via the glyoxylate cycle, since export of TCA cycle intermediates from the mitochondria can also contribute to the cyt-OAA pool. However, the labelling patterns calculated for mt-OAA (as described by Maaheimo et al., 2001
) did not reflect a clear contribution of cytosolic succinate generated by the glyoxylate cycle.
Conclusions
This is the first comprehensive study of central carbon metabolism of the yeast P. pastoris growing on glycerol and methanol mixtures. In the framework of this study, we have established the BDF 13C labelling approach of proteinogenic amino acids as an analytical tool to study intermediary metabolism of yeast cells growing on such carbon substrate mixtures. This approach allows the mapping of the metabolic state of the TCA cycle and associated pathways and thus this is an important methodological expansion for investigating the metabolism of eukaryotic cells growing with sole carbon sources. Specifically, we have shown that (i) co-assimilation of methanol as a carbon source does not alter the way the common amino acids are synthesized in P. pastoris growing on a sole multicarbon source, and (ii) growth on different glycerol/methanol mixtures at a given growth rate results in rather similar flux ratio profiles in the TCA cycle and related pathways as the fraction of methanol is increased. In contrast, a clear effect of specific growth rate on the relative activity of the TCA cycle and related pathways is observed, regardless of the methanol fraction in the feed, consistent with the observation that TCA cycle activity in S. cerevisiae is strongly correlated with the environmentally determined specific growth rate (Blank & Sauer, 2004
).
Co-assimilation of methanol as a carbon source has a clear impact with respect to the activity of the PPP, which is consistent with the increasing flux of methanol molecules towards the synthesis of central carbon metabolism intermediates (e.g. PEP), as observed when the methanol fraction in the feed medium is increased. However, this pattern is not observed in cells growing at the higher dilution rate (where methanol is partially accumulated in the medium) suggesting that the distribution of methanol carbon into assimilatory and dissimilatory pathways may be different. Earlier 13C labelling studies of methanol metabolism of the methylotrophic yeast H. polymorpha (Jones & Bellion, 1991
) showed that the linear methanol oxidation pathway to CO2 only operates under extreme conditions (e.g. methanol accumulation to toxic levels), suggesting a role in detoxification. Although the data obtained in the present study do not allow directly quantification of the split ratio of formaldehyde between the assimilation pathway and the oxidation pathway (Fig. 1
) over the different tested environmental conditions, net fluxes through the metabolic network may be deduced from metabolic flux ratio analysis when combined with metabolic flux balancing (Fischer et al., 2004
; Fredlund et al., 2004
). Hence, we expect this study will lead to important insights into central carbon metabolism and its regulation in P. pastoris.
Overall, our investigation can be expected to become a valuable knowledge base for the optimization of culture processes for the production of recombinant proteins in P. pastoris, where parameters such as the residual methanol concentration, specific growth rate, as well as mixed substrate culture strategies have been shown to have a dramatic impact on overall process productivity. In addition, the information derived from our studies may be relevant for the design of isotopic labelling experiments of recombinant proteins (or other cell components, e.g. cell wall glucans) for structural studies. Furthermore, the methodology used in this work can also be applied to study the effect of other bioprocess-relevant parameters such as temperature, oxygen availability, etc., on the metabolic activity of P. pastoris.
| ACKNOWLEDGEMENTS |
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Edited by: M. Tien
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Received 29 June 2006;
revised 19 September 2006;
accepted 9 October 2006.
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