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Microbiology 154 (2008), 2620-2628; DOI  10.1099/mic.0.2008/018721-0
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Microbiology 154 (2008), 2620-2628; DOI  10.1099/mic.0.2008/018721-0
© 2008 Society for General Microbiology

Production of curcuminoids by Escherichia coli carrying an artificial biosynthesis pathway

Yohei Katsuyama, Miku Matsuzawa, Nobutaka Funa and Sueharu Horinouchi

Department of Biotechnology, Graduate School of Agriculture and Life Sciences, The University of Tokyo, Bunkyo-ku, Tokyo 113-8657, Japan

Correspondence
Sueharu Horinouchi
asuhori{at}mail.ecc.u-tokyo.ac.jp


    ABSTRACT
 TOP
 ABSTRACT
 INTRODUCTION
 METHODS
 RESULTS
 DISCUSSION
 REFERENCES
 
Curcuminoids, which are produced specifically by plants of the order Zingiberales, have long been used as food additives because of their aromatic, stimulant and colouring properties and as traditional Asian medicines because of their anti-tumour, antioxidant and hepatoprotective activities. Curcuminoids are therefore attractive targets for metabolic engineering. An artificial curcuminoid biosynthetic pathway, including reactions of phenylalanine ammonia-lyase (PAL) from the yeast Rhodotorula rubra, 4-coumarate : CoA ligase (4CL) from Lithospermum erythrorhizon and curcuminoid synthase (CUS) from rice (Oryza sativa), a type III polyketide synthase, was constructed in Escherichia coli for the production of curcuminoids. Cultivation of the recombinant E. coli cells in the presence of tyrosine or phenylalanine, or both, led to production of bisdemethoxycurcumin, dicinnamoylmethane and cinnamoyl-p-coumaroylmethane. Another E. coli system carrying 4CL and CUS genes was also used for high-yield production of curcuminoids from exogenously supplemented phenylpropanoid acids: p-coumaric acid, cinnamic acid and ferulic acid. The yields of curucminoids were up to ~100 mg l–1. Furthermore, this system gave approximately 60 mg curcumin l–1 from 10 g rice bran pitch, an industrial waste discharged during rice edible oil production, as a source of ferulic acid.


Abbreviations: APCIMS, atmospheric pressure chemical ionization mass spectrometry; 4CL, 4-coumarate : , CoA ligase; COSY, homonuclear correlation spectroscopy; CUS, curcuminoid synthase from Oryza sativa; HMBC, heteronuclear multiple-bond correlation; LC, liquid chromatography; MS, mass spectrometry; MS/MS, tandem mass spectrometry; PAL, phenylalanine ammonia-lyase; PKS, polyketide synthase

Three supplementary figures with additional spectrometric data on the curcuminoids are available with the online version of this paper.


    INTRODUCTION
 TOP
 ABSTRACT
 INTRODUCTION
 METHODS
 RESULTS
 DISCUSSION
 REFERENCES
 
Turmeric, produced from rhizomes of Curcuma longa L., has been widely used for centuries as a dietary spice and pigment and as a traditional Asian medicine for the treatment of various illnesses. Turmeric contains curcumin [1], demethoxycurcumin [2] and bisdemethoxycurcumin [3] as major curcuminoids (Fig. 1Down). Researches over the last few decades have shown that the medicinal properties of turmeric are attributable mainly to curcumin. Curcumin, which belongs chemically to a class of curcuminoids that are bis-{alpha},β-unsaturated β-diketones (Fig. 1Down), possesses various pharmacological effects, including anti-inflammatory, antioxidant, anticarcinogenic and antitumor activities (Duvoix et al., 2005Down; Sharma et al., 2005Down; Maheshwari et al., 2006Down; Anand et al., 2007Down). Recent clinical trials have demonstrated the efficacy of curcumin in various diseases, such as colorectal cancer and Alzheimer's disease (Shishodia et al., 2007Down). In addition, curcumin possesses hepatoprotective activity on liver injury; Nanji et al. (2003)Down, Bruck et al. (2007)Down and Muriel & Rivera-Espinoza (2008Down) reported that curcumin prevents thioacetamide-induced liver fibrosis and alcohol-induced liver diseases. Despite the strong potential of curcumin in the prevention and cure of various diseases, the only natural source of curcuminoids is Curcuma species; curcuminoids and related compounds have been found exclusively in plants of the order Zingiberales.


Figure 1
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Fig. 1. Reaction catalysed by curcuminoid synthase (CUS) (a), biosynthesis routes of curcuminoids by recombinant E. coli (b), and the plasmids used in this study (c). (a) The CUS reaction begins with the thioesterification of the thiol moiety of Cys-174 by a starter molecule, a CoA ester. Decarboxylative condensation of the first extender substrate, malonyl-CoA, onto the thioester results in the formation of a diketide-CoA intermediate. Subsequent hydrolysis of the intermediate yields a β-keto acid, which in turn acts as the second extender substrate. The β-keto acid is then joined to the Cys-174-bound starter substrate by decarboxylative condensation to form curcuminoids [1], [3] and [4]. CUS also produces triketide pyrones [5] to [7] as by-products. (b) The amino group of tyrosine and phenylalanine is removed by PAL to yield the corresponding carboxylic acids, which are then activated to the corresponding CoA esters by 4CL. The CoA esters serve as a substrate of CUS and are converted into curcuminoids [3], [4] and [8]. Acetyl-CoA carboxylase (ACC), which catalyses conversion of acetyl-CoA into malonyl-CoA, is maintained in the E. coli cells carrying PAL, 4CL and CUS to increase the intracellular pool of malonyl-CoA. (c) PAL and LE4CL-1 on pCDF-PAL/LE4CL-1, CUS on pET-CUS and ACC on pRSF-ACC are all under the control of the IPTG-inducible T7 promoter and a synthetic ribosome-binding sequence in the vectors. The selection markers on the vectors are resistance to streptomycin (Sm), ampicillin (Amp) and kanamycin (Km).

 
Recent advances in metabolic engineering have made it possible to produce plant-specific polyketides, such as flavonoids and stilbenes, by employing non-plant organisms as hosts. For example, we designed an artificial biosynthesis pathway for production of flavonoids from tyrosine and phenylalanine by Escherichia coli, expressed it, and successfully produced naringenin from tyrosine and pinocembrin from phenylalanine (Hwang et al., 2003Down; Kaneko et al., 2003Down; Miyahisa et al., 2005Down). Watts et al. (2004)Down and Yan et al. (2005a)Down also reported metabolic engineering for production of flavonoids in E. coli. Furthermore, co-incubation of two microbial hosts, E. coli expressing the phenylpropanoid pathway and producing flavanones and Saccharomyces cerevisiae expressing isoflavone synthase, led to production of the isoflavone genistein (Katsuyama et al., 2007dDown). Jiang et al. (2005)Down and Yan et al. (2005b)Down reported the production of flavonoids by Saccharomyces cerevisiae. Resveratrol was also produced in micro-organisms and mammalian cells (Zhang et al., 2006Down; Beekwilder et al., 2006Down; Katsuyama et al., 2007aDown). Recently, Beekwilder et al. (2007)Down reported the production of a raspberry ketone by E. coli. The successful production of flavonoids and stilbenes depends on efficient expression of type III polyketide synthases (PKSs), responsible for the key step of extension and cyclization of polyketides to yield flavanone and stilbene skeletons in the respective organisms (Schröder, 1997Down; Austin & Noel, 2003Down). We have improved the artificial pathways for the purpose of production of natural and ‘unnatural’ plant-specific polyketides, including flavonoids, isoflavones and stilbenes, and established a system in which, in principle, each of the three steps is carried on a plasmid: a substrate synthesis step for CoA ester synthesis from carboxylic acids by 4-coumarate : CoA ligase; a polyketide synthesis step for conversion of the CoA esters into flavanones by chalcone synthases and chalcone isomerase and into stilbenes by stilbene synthase; and a modification step for modification of the flavanones and stilbenes by various modification enzymes (Katsuyama et al., 2007cDown). This system is useful and convenient in production of various polyketides by employing various combinations of enzyme genes at each step. In fact, 87 polyketides, including 36 unnatural flavonoids and stilbenes, were produced by recombinant E. coli cells containing various combinations of enzyme genes at the three steps (Katsuyama et al., 2007cDown).

We have recently identified a type III PKS, named CUS (curcuminoid synthase), that is capable of synthesis of curcuminoids from 4-coumaroyl-CoA and malonyl-CoA in a unique manner (Katsuyama et al., 2007bDown). The CUS type III PKS is from rice, Oryza sativa, which is phylogenetically distinct from Zingiberales. CUS catalyses the synthesis of bisdemethoxycurcumin [3] from two molecules of p-coumaroyl-CoA and one molecule of malonyl-CoA (Fig. 1aUp). CUS also accepts other phenylpropanoid-derived CoA esters, such as cinnamoyl-CoA and feruloyl-CoA, as a substrate to produce dicinnamoylmethane [4] and curcumin [1], respectively. In addition to curcuminoids, CUS produces triketide pyrones, [5] to [7], as by-products, by condensing two malonyl-CoAs to p-coumaroyl-CoA (Fig. 1aUp). The discovery of CUS prompted us to employ it as a type III PKS at the polyketide synthesis step in the artificial biosynthesis pathway for microbial production of plant-specific curcuminoids.

Here we describe the efficient production of curcuminoids by E. coli carrying an artificial biosynthesis pathway including CUS and enzymes of the phenylpropanoid pathway (Fig. 1bUp). Exogenous supplementation of tyrosine or phenylalanine, the precursors of the phenylpropanoid pathway, to the recombinant E. coli cells and incubation of them in minimal medium resulted in the production of curcuminoids, such as bisdemethoxycurcumin [3], dicinnamoylmethane [4], and cinnamoyl-p-coumaroylmethane [8]. Rice bran pitch, an industrial waste residue from production of rice edible oil, was also successfully used as a source of ferulic acid to yield curcumin.


    METHODS
 TOP
 ABSTRACT
 INTRODUCTION
 METHODS
 RESULTS
 DISCUSSION
 REFERENCES
 
Materials.
E. coli strains JM109 and BLR(DE3), plasmid pUC19, restriction enzymes, T4 DNA ligase, Taq DNA polymerase and other DNA-modifying enzymes were purchased from Takara Biochemicals. pET16b, pRSFDuet-1 and pCDFDuet-1 were purchased from Novagen. Rice bran pitch was a gift from Tsuno Food Industrial Co. Ltd (Wakayama, Japan). p-Coumaric acid was purchased from Aldrich. Tyrosine, phenylalanine, cinnamic acid and ferulic acid were purchased from Wako. Curcumin [1] was purchased from Sigma. Authentic bisdemethoxycurcumin [3] was purchased from ChromeDex. A triketide pyrone [5] derived from p-coumaroyl-CoA was prepared as described previously (Katsuyama et al., 2007bDown). pCDF-PAL/LE4CL-1 (Katsuyama et al., 2007aDown), pCDF-LE4CL-1 (Katsuyama et al., 2007cDown), pRSF-ACC (Miyahisa et al., 2005Down), and pET-CUS (Katsuyama et al., 2007bDown) were described previously. For the structures and the selection markers of these plasmids, see Fig. 1(c)Up.

Production of curcuminoids by E. coli.
Ampicillin (100 µg ml–1), kanamycin (50 µg ml–1) and streptomycin (50 µg ml–1) were used when necessary. Recombinant E. coli BLR(DE3) cells were precultured overnight at 37 °C in 2 ml Luria–Bertani (LB) medium. The preculture was transferred into 100 ml LB medium and cultured at 26 °C until the OD600 reached 0.6. IPTG was then added at a final concentration of 1 mM and the culture was continued for 5 h. The cells were harvested by centrifugation and the cells (0.5 g wet weight) were suspended in 20 ml M9 or LB medium. To the cell suspension (25 g l–1 wet weight) in M9 medium, 3 mM each of amino acids (tyrosine and phenylalanine) or 1 mM each of carboxylic acids, plus 40 g glucose l–1, 25 g CaCO3 l–1, appropriate antibiotics and 1 mM IPTG were added, and the culture was incubated at 26 °C for 60 h. Then 2 ml of the culture broth was taken and adjusted to pH 3.0 with 6 M HCl. After extraction with an equal volume of ethyl acetate, materials were concentrated by evaporation and dissolved in 100 µl DMSO for HPLC and liquid chromatography-atmospheric pressure chemical ionization mass spectrometry (LC-APCIMS) analyses. LC-APCIMS in positive mode was performed on an Esquire High-capacity Trap Plus (Bruker Daltonics) equipped with a PEGASIL-B C4 column (4.6x200 mm; Senshu Scientific Co.) and the sample was eluted with a gradient of acetonitrile in water (both containing 0.1 % acetic acid) at a flow rate of 1 ml min–1. The conditions of the gradient were 10–100 % acetonitrile for 45 min. UV spectra were detected on an Agilent 1100 series UV detector. HPLC with a Senshu PEGASIL-B C4 reversed-phase HPLC column (4.6x250 mm) was carried out on a Hitachi LaChrom ELITE system and the sample was eluted with a linear acetonitrile gradient (10–100 % over 45 min) in water containing 0.1 % trifluoroacetic acid at a flow rate of 1.0 ml min–1. UV spectra were acquired on a Hitachi L-2450 diode array detector. Commercially available curcumin [1] and NMR spectroscopically pure bisdemethoxycurcumin [3], cinnamoyl-p-coumaroylmethane [8], dicinnamoylmethane [4] and a triketide pyrone [5] derived from p-coumaroyl-CoA were used to prepare calibration curves.

Preparation of rice bran pitch medium.
Rice bran pitch medium was prepared as described by Zheng et al. (2007)Down. Briefly, 0.5 g rice bran pitch was dissolved in a solution containing 50 ml each of 0.4 M NaOH and ethanol, heated to 90 °C, hydrolysed for 5 h and cooled to 4 °C. After precipitates had been removed by filtration, the filtrate was evaporated to remove ethanol. To 40 ml of the solution, 5 ml sterilized 40 % glucose, 5 ml solution A (6 g Na2HPO4 l–1, 3 g KH2PO4 l–1, 0.5 g NaCl l–1 and 1 g NH4Cl l–1), 50 µl 1 M MgSO4 (final concentration, 1 mM), 50 µl 100 mM CaCl2 (final, 0.1 mM), 50 µl 100 mg ampicillin ml–1 (final, 100 µg ml–1), 50 µl 50 mg kanamycin ml–1 (final, 50 µg ml–1), 50 µl 50  mg streptomycin ml–1 (final, 50 µg ml–1), and 50 µl 1 M IPTG (final, 1 mM) were added. The solution prepared in this way was used as a source of ferulic acid for curcumin production.

Structural elucidation of curcuminoids.
Curcumin [1] was identified by comparing the retention time, UV spectra and MS/MS fragments with those of the authentic sample. Bisdemethoxycurcumin [3], cinnamoyl-p-coumaroylmethane [8] and dicinnamoylmethane [4] were identified by NMR spectroscopic studies and LC-APCIMS analysis. Each of the curcuminoids was prepared from a 200 ml-scale M9 culture as described above and purified by reversed-phase preparative HPLC. Bisdemethoxycurcumin [3] and cinnamoyl-p-coumaroylmethane [8] were purified by HPLC on an instrument equipped with a Senshu DOCOSIL-B C22 column (20x250 mm) by elution with 30 % and 90 % acetonitrile, respectively, in water containing 0.1 % trifluoroacetic acid. Dicinnamoylmethane [4] was purified by HPLC on an instrument equipped with a PEGASIL-B C4 column (10x250 mm) by elution with 90 % acetonitrile in water containing 0.1 % trifluoroacetic acid. Spectroscopic data of the curcuminoids were as follows.

Bisdemethoxycurcumin [3]. 1H NMR (500 MHz, CD3OD): {delta}=7.57 (d, 2H, J=15.5 Hz), 7.48 (d, 4H, J=8.5 Hz), 6.81 (d, 4H, J=8.5 Hz), 6.58 (d, 2H, J=15.5 Hz), 5.94 (s, 1H). HPLC: Rt=26.0. LC-APCIMS (positive): MS, m/z 309 [M+H]+, MS/MS (precursor ion at m/z 309), m/z 147 (47) [C9H7O2]+ m/z 225 (100) [M+H–C4H4O2]+. HRMS (ESI): found for [C19H16O4+H]+, 309.11593, calcd, 309.11268. UV: {lambda}max 417 nm.

Cinnamoyl-p-coumaroylmethane [8]. 1H NMR (500 MHz, CDCl3): {delta}=7.67 (d, 1H, J=16 Hz), 7.64 (d, 1H, J=16 Hz), 7.57 (dd, 2H, J=2, 7.5 Hz), 7.49 (d, 2H, J=8.5 Hz), 7.40 (m, 3H), 6.87 (d, 2H, J=8.5 Hz), 6.63 (d, 1H, J=16 Hz), 6.52 (d, 1H, J=16 Hz), 5.83 (s, 1H). HPLC: Rt=30.3. LC-APCIMS (positive): MS, m/z 293 [M+H]+, MS/MS (precursor ion at m/z 293), m/z 131 (17) [C9H7O1]+ m/z 147 (26) [C9H7O2]+ m/z 209 (100) [M+H–C4H4O2]+. HRMS (ESI): found for [C19H16O3+H]+, 293.11578, calcd, 293.11777. UV: {lambda}max 404 nm.

Dicinnamoylmethane [4]. 1H NMR (500 MHz, CDCl3): {delta}=7.68 (d, 2H, J=16 Hz), 7.57 (dd, 4H, J=2, 7 Hz), 7.39 (m, 6H), 6.65 (d, 2H, J=16 Hz), 5.87 (s, 1H). HPLC: Rt=35.5. LC-APCIMS (positive): MS, m/z 277 [M+H]+, MS/MS (precursor ion at m/z 277), m/z 131 (100) [C9H7O1]+ m/z 193 (61) [M+H–C4H4O2]+. HRMS (ESI): found for [C19H16O2+H]+, 277.11792, calcd, 277.12285. UV: {lambda}max 390 nm.

Curcumin [1]. HPLC: Rt=26.8. LC-APCIMS (positive): MS, m/z 369 [M+H]+, MS/MS (precursor ion at m/z 369), m/z 175 (100) [C10H7O3]+, m/z 177 (68) [C10H9O3]+ m/z 245 (91) [C14H13O4]+ m/z 285 (91) [M+H–C4H4O2]+. UV: {lambda}max 426 nm.

Demethoxycurcumin [2]. HPLC: Rt=26.4. LC-APCIMS (positive): MS, m/z 339 [M+H]+.

Cinnamoylferuloylmethane [9]. HPLC: Rt=31.1. LC-APCIMS (positive): MS, m/z 323 [M+H]+.

The details of 13C-, homonuclear correlation spectroscopy (COSY)-, and heteronuclear multiple-bond correlation (HMBC)-NMR data, MS/MS spectra, and UV spectra are also described in Supplementary Figs S1, S2 and S3, available with the online version of this paper.


    RESULTS
 TOP
 ABSTRACT
 INTRODUCTION
 METHODS
 RESULTS
 DISCUSSION
 REFERENCES
 
Strategy for production of curcuminoids by E. coli
We previously produced flavanones in E. coli harbouring an artificial two-step biosynthetic gene cluster, in which CoA ester synthesis as the first step and polyketide synthesis as the second step were combined (Hwang et al., 2003Down; Miyahisa et al., 2005Down). The gene cluster for the first step for the synthesis of CoA esters of tyrosine and phenylalanine consisted of PAL, encoding phenylalanine ammmonia-lyase (PAL), from the yeast Rhodotorula rubra and 4CL (ScCCL), encoding 4-coumarate : CoA ligase (4CL), from Streptomyces coelicolor A3(2). The enzymes for the second step for the extension of the carbon chains by successive condensation with malonyl-CoA and cyclization of the resultant products to form flavanones consisted of chalcone synthase from liquorice (Glycyrrhiza echinata) and chalcone isomerase from a Pueraria plant. In this case, the four enzyme genes were each under the control of the T7 promoter and a synthetic ribosome-binding sequence and assembled on a single plasmid, pET-PT7-4GS (Hwang et al., 2003Down; Miyahisa et al., 2005Down, 2006Down). In addition to this plasmid, we also constructed plasmid pRSF-ACC, in which the acetyl-CoA carboxylase (ACC) genes from Corynebacterium glutamicum were placed under the control of the T7 promoter and the ribosome-binding sequence to increase the intracellular pool of malonyl-CoA in E. coli. The recombinant E. coli cells harbouring the two plasmids pET-PT7-4GS and pRSF-ACC produced naringenin from tyrosine and pinocembrin from phenylalanine. In the case of stilbene production by E. coli, on the other hand, the first step for the CoA ester synthesis from tyrosine and phenylalanine by PAL and 4CL and the second step for stilbene synthesis from the CoA esters by stilbene synthase were separately placed on different plasmids. Recombinant E. coli cells harbouring pRSF-PAL/LE4CL-1 containing PAL from R. rubra and 4CL (LE4CL-1) from the plant Lithospermum erythrorhizon, pET-STS containing the stilbene synthase gene from peanut (Arachis hypogaea) and pRSF-ACC produced stilbenes (Katsuyama et al., 2007aDown). The successful production of flavonoid and stilbene compounds by E. coli prompted us to design an artificial gene cluster and express it for the synthesis of curcuminoids in E. coli.

Our strategy to produce curcuminoids by E. coli on the basis of the catalytic properties of CUS is depicted in Fig. 1(b)Up. This pathway included two steps: a substrate synthesis step for CoA ester synthesis from tyrosine and phenylalanine and a polyketide synthesis step for conversion of the CoA esters into curcuminoids by CUS. At the first step, PAL converts tyrosine and phenylalanine to the corresponding phenylpropanoid acids, p-coumaric acid and cinnamic acid, respectively, which are then activated to CoA esters by 4CL. The plasmid, pCDF-PAL/LE4CL-1, for the first step contained PAL from R. rhodotorula and 4CL from L. erythrorhizon, both of which were under the control of the T7 promoter and the ribosome-binding sequence in the vector pCDFDuet-1 (Fig. 1cUp). At the second step, CUS condenses two molecules of the CoA ester of the phenylpropanoid acid with one molecule of malonyl-CoA to produce curcuminoids. The plasmid, pET-CUS, for the second step contained the CUS gene under the control of the T7 promoter and the ribosome-binding sequence in the vector pET16b (Fig. 1cUp). Both plasmids and pRSF-ACC had different replication origins and different selective markers, thus being maintained in the same E. coli cell.

Production of curcuminoids from tyrosine and phenylalanine
Recombinant E. coli BLR(DE3) cells harbouring pRSF-PAL/LE4CL-1, pRSF-ACC and pET-CUS were grown in LB medium supplemented with antibiotics to maintain the plasmids and with IPTG to induce the T7 promoter, and the cells were harvested by centrifugation. The harvested cells were suspended to give a concentration of 25 g wet weight cells per litre in LB medium supplemented with the antibiotics and IPTG and incubated at 26 °C for 60 h. Under the incubation conditions, no increase in cell mass was observed, as was found for the production of flavonoids (Miyahisa et al., 2005Down) and stilbenes (Katsuyama et al., 2007aDown). The culture broth was extracted with ethyl acetate and the extract was analysed by HPLC. The HPLC analysis revealed production of three compounds [3, 4 and 8] when detected by the absorbance at 417 nm and of two compounds [5 and 6] when detected at 360 nm (Fig. 2Down). The hydrophobic compounds [3, 4 and 8] were purified and identified as bisdemethoxycurcumin [3], cinnamoyl-p-coumaroylmethane [8] and dicinnamoylmethane [4] by LC-MS/MS and 1H-, 13C-, COSY- and HMBC-NMR analyses. The NMR spectra (1H, 13C, COSY and HMBC) of the bisdemethoxycurcumin produced by E. coli were identical to those of the authentic sample. Similarly, compounds [5] and [6] were both identified as a triketide pyrone. Details of the spectrometric data are described in Methods and Supplementary Figs S1–S3. These findings showed that the recombinant E. coli cells successfully produced curcuminoids, as we had expected. Most of the curcuminoids were found in the cell (data not shown).


Figure 2
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Fig. 2. HPLC analysis of curcuminoids produced by recombinant E. coli that had been incubated in LB medium. E. coli harbouring pCDF-PAL/LE4CL-1, pRSF-ACC and pET-CUS produced bisdemethoxycurcumin [3], p-coumaroylcinnamoylmethane [8] and dicinnamoylmethane [4] (a) and triketide pyrones, [5] derived from p-coumaric acid and [6] derived from cinnamic acid (b). E. coli harbouring pCDF-PAL/LE4CL-1, pRSF-ACC and pET16b (empty vector), as a negative control, produced no curcuminoids (c).

 
The yields of these compounds that were calculated on the basis of the calibration curves obtained with the commercially available and purified compounds are shown in Table 1Down. As a representative, the yield of the triketide pyrone derived from p-coumaric acid was determined. The yield of this triketide pyrone [5] (22±7 mg l–1) was greater than that (~6 mg l–1) of the major curcuminoid [4] in this reaction. Previous study revealed that CUS changes the product ratio between curcuminoids and pyrones depending on the substrate concentrations (Katsuyama et al., 2007bDown). For instance, when the reaction was started with the concentration of p-coumaroyl-CoA 10-fold higher than that of malonyl-CoA, curcuminods became predominant as a product. The low yield of curcuminoids is therefore due to low concentrations of p-coumaroyl-CoA and cinnamoyl-CoA, derived from the endogenous tyrosine and phenylalanine, respectively, in the E. coli cell by the actions of PAL and 4CL.


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Table 1. Yields of curcuminoids from amino acids

Curcuminoids were purified from the culture broth and cells of E. coli harbouring pCDF-PAL/LE4CL-1, pRSF-ACC and pET-CUS that had been incubated at 26 °C for 60 h in various media. The concentrations of tyrosine and phenylalanine added were 3 mM each (Tyr, 543 mg l–1; Phe, 495 mg l–1). Data are presented as mean±SD (n=3); ND, not determined.

 
We then supplied the amino acids to increase the concentrations of p-coumaroyl-CoA and cinnamoyl-CoA to the recombinant E. coli cells in M9 minimal medium. The E. coli cells were incubated at 26 °C for 60 h in the presence of 3 mM each of tyrosine (543 mg l–1) or phenylalanine (495 mg l–1), or both, plus glucose, antibiotics and IPTG in M9 minimal medium. No increase of the cell mass was observed, which was advantageous in purifying the products from the M9 medium containing only small amounts of contaminants and metabolites of the host cell. In addition, the cytotoxicity of the curcuminoids, if any, caused no detectable effects on the E. coli cells. In this process, the E. coli cell was a so-called enzyme bag containing a whole set for synthesis of curcuminoids. The exogenous supplementation of the amino acids markedly improved the yields of the curcuminoids and pyrones (Table 1Up). Supplementation of tyrosine and phenylalanine greatly enhanced the production of bisdemethoxycurcumin [3] and dicinnamoylmethane [4], respectively. When both phenylalanine and tyrosine were supplied, the predominant product was dicinnamoylmethane. Furthermore, the yield of dicinnamoylmethane from phenylalanine was greater than that of bisdemethoxycurcumin from tyrosine. Although CUS prefers p-coumaroyl-CoA as a substrate, approximately two times more in comparison to cinnamoyl-CoA (Katsuyama et al., 2007bDown), the yield of dicinnamoylmethane was greater than that of bisdemethoxycurcumin in all reactions. This may be caused by the different rates of incorporation of tyrosine and phenylalanine into the pathway, which results from the substrate preferences of PAL and 4CL.

Unexpectedly, large amounts of the triketide pyrones [5] and [6] were detected in each reaction, although we expected a decrease in the amounts of the pyrones by supplying excess amounts of the amino acids. We examined the yield of the triketide pyrone derived from p-coumaric acid in the tyrosine-supplemented reaction. The yield of the triketide pyrone [5] reached 209±18 mg l–1 and was greater than that of bisdemethoxycurcumin [3] (Table 1Up). This result suggests that supplementation of an excess of tyrosine increased the total amount of p-coumaroyl-CoA but that newly generated p-coumaroyl-CoA was consumed by CUS rather than being accumulated in the cell to exceed the concentration of malonyl-CoA. This idea was supported by the following observations. When the intracellular concentration of malonyl-CoA was decreased by omitting pRSF-ACC from the reaction system, the ratio of bisdemethoxycurcumin [3] (yield, 3 mg l–1) to the triketide pyrone [5] (yield, less than 0.1 mg l–1) was improved approximately 20-fold, although the yield of bisdemethoxycurcumin [3] decreased more than 10-fold.

Production of curcuminoids from carboxylic acids
We next tried to improve the yields of curcuminoids by directly supplying phenylpropanoid acids to E. coli cells carrying 4CL, CUS and ACC (Fig. 3Down), on the assumption that the removal of the PAL step converting the amino acids to the corresponding carboxylic acids would increase the p-coumaroyl-CoA concentration in the E. coli cell. The recombinant E. coli cells harbouring pCDF-LE4CL-1, pRSF-ACC and pET-CUS were incubated at 26 °C for 60 h in the presence of 1 mM each of the phenylpropanoid acids (p-coumaric acid, cinnamic acid or ferulic acid), glucose, antibiotics and IPTG in M9 minimal medium. The yields of curcuminoids are shown in Table 2Down. When p-coumaric acid was supplied, the yields of the triketide pyrone [5] and bisdemethoxycurcumin [3] were 11±4.6 mg l–1 and 91±23 mg l–1, respectively. In this reaction, the ratio of bisdemethoxycurcumin to triketide pyrone was improved: it was 200-fold higher than in the reaction starting from tyrosine, probably due to an increase of the p-coumaroyl-CoA concentration in the E. coli cells.


Figure 3
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Fig. 3. Biosynthesis routes of curcuminoids from carboxylic acids (a) and structures of asymmetrical curcuminoids produced from combinations of two carboxylic acids (b). (a) By the sequential actions of 4CL and CUS, p-coumaric acid, cinnamic acid and ferulic acid are converted to symmetrical curcuminoids, bisdemethoxycurcumin [3], dicinnamoylmethane [4] and curcumin [1], respectively. (b) Structures of asymmetrical curcuminoids produced from combinations of two of the three carboxylic acids.

 

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Table 2. Yields of curcuminoids from carboxylic acids

Curcuminoids were purified from the culture broth and cells of E. coli harbouring pCDF-LE4CL-1, pRSF-ACC and pET-CUS that had been incubated at 26 °C for 60 h in various media. The concentrations of the carboxylic acids added were 1 mM each (p-coumaric acid, 164 mg l–1; cinnamic acid, 148 mg ml–1; ferulic acid, 194 mg l–1). Data are presented as mean±SD (n=3); –, not detected.

 
As described above, the recombinant E. coli cells carrying PAL, 4CL, CUS and ACC produced an asymmetrical curcuminoid, cinnamoyl-p-coumaroylmethane [8], derived from cinnamic acid and p-coumaric acid; this is consistent with an in vitro study of CUS showing that it synthesizes asymmetrical curcuminoids from two starter substrates (Katsuyama et al., 2007bDown). Supplementation of both p-coumaric acid and cinnamic acid to E. coli cells harbouring pCDF-LE4CL-1, pRSF-ACC and pET-CUS led to production of cinnamoyl-p-coumaroylmethane [8]. Similarly, demethoxycurcumin [2] was produced from p-coumaric acid plus cinnamic acid, and cinnamoylferuloylmethane [9] was produced from cinnamic acid plus ferulic acid (data not shown). These compounds were purified and identified by LC-APCIMS analysis. Approximately 7 mg l–1 of cinnamoyl-p-coumaroylmethane [8] was produced from an equal amount of cinnamic acid (1 mM, or 148 mg l–1) plus p-coumaric acid (1 mM, or 164 mg l–1), but with simultaneous production of 90 mg l–1 of bisdemethoxycurcumin [3]. The production of the symmetrical curcuminoid was perhaps due to the preference of p-coumaric acid to cinnamic acid as a substrate of CUS. The yield of cinnamoyl-p-coumaroylmethane [8] might be improved by changing the substrate ratio of cinnamic acid to p-coumaric acid.

Production of curcumin from rice bran pitch
Rice bran pitch is a dark and viscous oil, which is discharged in the course of production of rice edible oil from rice bran (Taniguchi et al., 1999Down). Some ten million tonnes of brown rice is produced every year and 10 % of its weight is polished away during production of white rice. This means that one million tonnes per year of rice bran is discharged. Approximately 40 % of the rice bran is used to produce rice edible oil. Therefore, a large amount of rice bran pitch is discharged every year. Taniguchi et al. (1999)Down developed a method to extract ferulic acid from rice bran pitch through hydrolysis of {gamma}-oryzanol by alkali. We therefore planned to make use of the ferulic acid in this rice waste as a substrate for the production of curcumin [1].

We first checked whether rice bran pitch could be used as a ferulic acid source in the above-described reaction to which ferulic acid was supplied. When rice bran pitch was directly added to M9 medium, E. coli harbouring pCDF-LE4CL-1, pRSF-ACC and pET-CUS produced only a trace amount of curcumin [1] (0.68±0.37 mg l–1 from approximately 10 g l–1 of rice bran pitch). We assumed that most of the ferulic acid would be present as an esterified form, {gamma}-oryzanol, that could not be used as a substrate for the system. In addition, the extraction of the products after incubation of the E. coli cells was complicated, due to the presence of oily material in the rice bran pitch. Therefore, we added a hydrolysis step to hydrolyse {gamma}-oryzanol by alkali- and heat-treatments, according to the method of Taniguchi et al. (1999)Down. Indeed, the hydrolysis process diminished the viscosity of the oily material. The resultant rice bran pitch medium contained 1.1±0.15 mM ferulic acid, as revealed by HPLC analysis, which showed that 11±1.4 mg ferulic acid was extracted from 500 mg rice bran pitch. E. coli cells (25 g wet weight l–1) harbouring pCDF-LE4CL-1, pRSF-ACC and pET-CUS and 25 g CaCO3 l–1 were added to the rice bran pitch medium, containing appropriate antibiotics and IPTG, and incubated at 26 °C for 60 h (CaCO3 was added to keep the pH of the medium slightly alkaline). In this reaction, 57±21 mg l–1 curcumin [1] was produced (Fig. 4Down). This means that about 60 mg curcumin was produced from 10 g rice bran pitch.


Figure 4
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Fig. 4. HPLC analysis of curcumin produced by recombinant E. coli that had been incubated in rice bran pitch medium. E. coli harbouring pCDF-LE4CL-1, pRSF-ACC, and pET-CUS produced curcumin [1] (a), whereas E. coli harbouring pCDF-LE4CL-1, pRSF-ACC and pET16b (empty vector), as a negative control, produced no curcuminoids (b). The curcumin produced by E. coli was identified by comparing its UV spectrum and retention time with those of the authentic sample (c). The UV spectrum of the product and authentic curcumin are shown in the insets in (a) and (c), respectively.

 

    DISCUSSION
 TOP
 ABSTRACT
 INTRODUCTION
 METHODS
 RESULTS
 DISCUSSION
 REFERENCES
 
The use of CUS from rice has opened up a way to produce Zingiberales-specific curcuminoids by bacteria. This is believed to be the first study demonstrating the production of curcuminoids in an organism other than Curcuma species. Starting with tyrosine and phenylalanine, this system converts the amino acids to the corresponding carboxylic acids by PAL, which are then converted to their CoA esters by 4CL. CUS, as a key type III PKS in this artificial biosynthesis pathway, condenses the CoA ester with malonyl-CoA to yield curcuminoids at yields of 20 to 100 mg l–1. This system was modified and further used for production of asymmetrical curcuminoids, including cinnamoyl-p-coumaroylmethane [8] at a yield of 7 mg l–1, by simultaneously supplying two carboxylic acids. At present we cannot control the ratio of the curcuminoids produced by the modified system, because our knowledge of the catalytic properties, especially substrate specificity, of CUS is too incomplete. We expect that a better understanding and engineering of CUS will much improve the yield of curcuminoids and the production ratio of a specific, desired compound. Furthermore, we expect that if the reaction was supplemented with other carboxylic acids, including unnatural compounds, these would be incorporated into the curcuminoid skeleton if the enzymes use them as a substrate, as we successfully synthesized natural and unnatural stilbenes by so-called precursor-directed biosynthesis (Katsuyama et al., 2007cDown).

In addition to curcuminoids, significant amounts of triketide pyrones were produced in all reactions. Efficient production of curcuminoids by CUS requires the CoA ester of a phenylpropanoid acid at a higher concentration than malonyl-CoA (Katsuyama et al., 2007bDown). We therefore assume that the concentration of CoA esters of phenylpropanoid acids in the reaction from the amino acids was too low to exclude the pyrone synthesis. In contrast, the yields of curcuminoids produced from the carboxylic acids reached 90–110 mg l–1, at a molar yield of approximately 60 %. These results suggested that the reaction catalysed by LE4CL-1 was not a rate-limiting step but that probably the deamination catalysed by PAL was the rate-limiting step for producing p-coumaroyl-CoA in high yield. Therefore, addition of the amino acids to the culture caused no acceleration of the reaction generating p-coumaroyl-CoA by PAL and 4CL to overcome the reaction consuming p-coumaroyl-CoA by CUS.

Rice bran pitch is an abundant by-product or waste during rice edible oil production. A previous study reported that rice bran contains an array of bioactive compounds, such as oryzanols, phytic acid, ferulic acid and inositol hecaphosphate (Renuka Devi & Arumughan, 2007Down). Zheng et al. (2007)Down reported microbial production of vanillin from ferulic acid, derived from waste residue of rice bran oil, by using Aspergillus niger and Pycnoporus cinnabarinus. Our present study also matches the trend of public requirements to make use of industrial wastes for the production of useful and valuable substances. The successful production of curcuminoids by recombinant E. coli is promising for production of various curcuminoid compounds, including ‘unnatural’ compounds, with various biological activities.


    ACKNOWLEDGEMENTS
 
We thank Tsuno Food Industrial Co. Ltd for providing the rice bran pitch. Y. Katsuyama was supported by the Japan Society for Promotion of Science. This work was supported by the Research Grant Program 2005 of the New Energy and Industrial Technology Development Organization of Japan (05A07510d), a Grant-in Aid for Scientific Research on Priority Area ‘Applied Genomics’ from Monkasho, and an award fund of the Japan Society for Bioscience, Biotechnology, and Agrochemistry.

Edited by: W. Quax


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Received 20 March 2008; revised 29 May 2008; accepted 15 June 2008.


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Y. Katsuyama, T. Kita, N. Funa, and S. Horinouchi
Curcuminoid Biosynthesis by Two Type III Polyketide Synthases in the Herb Curcuma longa
J. Biol. Chem., April 24, 2009; 284(17): 11160 - 11170.
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